2025 bumper mount rally lights with custom bracket

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
Had a custom light bracket made by a local shop mounting directly to the existing bronco bolts. Had them put channel grooves in the top to mount thru so lights can be adjusted left and right as preferred. Used silicone gasket behind the mount to preserve the metal on the bumper. Can confirm that the exposed green wire just inside the front left fender well is a hot wire to toggle switch #2. Just connect the lights hot wire there and ground the other.​

Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_093717


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_093712


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_091252


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_091050


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_091047
 

jkernitzki

Badlands
Well-Known Member
First Name
John
Joined
Dec 13, 2024
Threads
44
Messages
1,073
Reaction score
2,687
Location
Arizona
Vehicle(s)
2025 Badlands Sasquatch
Had a custom light bracket made by a local shop mounting directly to the existing bronco bolts. Had them put channel grooves in the top to mount thru so lights can be adjusted left and right as preferred. Used silicone gasket behind the mount to preserve the metal on the bumper. Can confirm that the exposed green wire just inside the front left fender well is a hot wire to toggle switch #2. Just connect the lights hot wire there and ground the other.​

Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_093717


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_093712


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_091252


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_091050


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 20251011_091047
Very nice, easily reversible approach. If your fab shop has dimensions or drawings, it’d be nice for those wanting to replicate it.
 
OP
OP
The_Jimmer

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
@The_Jimmer which auxbeam part # are those lights?
https://www.amazon.com/Auxbeam-Lights-Offroad-Driving-Wrangler/dp/B08N68P68G?pd_rd_w=8hpVV&content-id=amzn1.sym.4af096b2-fb5d-43d2-a23c-ac48118349a2&pf_rd_p=4af096b2-fb5d-43d2-a23c-ac48118349a2&pf_rd_r=MHXYT042CCJ6KJ1VQR6N&pd_rd_wg=M5y5A&pd_rd_r=348d4f8c-f01d-42a1-9352-4edb5e5b8cd3&pd_rd_i=B08N68P68G&ref_=pd_basp_d_rpt_ba_s_1_cp_t&th=1

These lights come with a prewired switch in the harness. Rather than cut it out of the harness I left it in place and leave the harness switch in the "on" position zip wired in a neat bundle right inside the left fender well. When the power is off there is no juice running to it so no worries on battery drain. If you ever decide to take it out you still have an intake harness to sell or use elsewhere. There is a small opening just beside the left headlight you can run your wires through easily.
 
OP
OP
The_Jimmer

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
Very nice, easily reversible approach. If your fab shop has dimensions or drawings, it’d be nice for those wanting to replicate it.
I can take some measurements, but I'll see if he can get me the CAD for it.
 


OP
OP
The_Jimmer

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
Very nice, easily reversible approach. If your fab shop has dimensions or drawings, it’d be nice for those wanting to replicate it.
Sorry it took so long. The guy did this mostly freehand. Here's the measurements and some pictures. And decent metal worker should be able to replicate this.

Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000010563


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000010562


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000010560


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000010564


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000010568


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000010566


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000010567
 

Dude

Badlands
Well-Known Member
Joined
Sep 20, 2022
Threads
108
Messages
4,339
Reaction score
5,007
Location
Arizona
Vehicle(s)
2022 Bronco Sport Badlands
Had a custom light bracket made by a local shop mounting directly to the existing bronco bolts. Had them put channel grooves in the top to mount thru so lights can be adjusted left and right as preferred. Used silicone gasket behind the mount to preserve the metal on the bumper.
What did the local shop charge you for that bracket?
 
OP
OP
The_Jimmer

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
What did the local shop charge you for that bracket?
Well, it cost me 60 buffalo wings and 3 large fries. No BS. I use this shop a lot. We've got a good relationship. https://www.snwcustomworx.com/ Mike is the owner. Sure he'd be happy to work one up for you.
 

Dude

Badlands
Well-Known Member
Joined
Sep 20, 2022
Threads
108
Messages
4,339
Reaction score
5,007
Location
Arizona
Vehicle(s)
2022 Bronco Sport Badlands


OP
OP
The_Jimmer

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
That wasn’t the answer I expected but good friendship is priceless… appreciate the info!

Btw I was interested in price because another ‘25 owner recently posted this HRG bracket

https://hrgoffroad.com/product/20-light-bar-bracket-for-2025-bronco-sport-badlands-and-outer-banks-sasquatch/

https://www.broncosportforum.com/forum/threads/hrg-sasquatch-light-bar-bracket-light.18270/post-284753
I saw that post too and that's for the bracket only...no light bar. Not sure they noticed that. I feel pretty confident you could get one from Mike for wayyy less, but then there's shipping. I'm not a fan of those bar lights and that's what prompted me to have Mike's shop make me one. Matter of fact, the HRG bracket was the inspiration for the one they made for me. I'll probably put two more Auxbeams on there in the future, the reason behind the slotted grooves in mine.
 

Iamcanadian

Big Bend
Member
First Name
Jason
Joined
Nov 25, 2023
Threads
0
Messages
20
Reaction score
30
Location
Ontario Canada
Vehicle(s)
2025 Big Bend Black Diamond Off Road
I saw that post too and that's for the bracket only...no light bar. Not sure they noticed that. I feel pretty confident you could get one from Mike for wayyy less, but then there's shipping. I'm not a fan of those bar lights and that's what prompted me to have Mike's shop make me one. Matter of fact, the HRG bracket was the inspiration for the one they made for me. I'll probably put two more Auxbeams on there in the future, the reason behind the slotted grooves in mine.
Do you have any pictures of the light output from those lights at that location. I've got the exact same lights in both Amber and white, I was thinking of mounting the four of them on a custom bar above the windshield between the roof rails but I do like the looks of your setup, and like you I think four lights down there would be pretty good
 
OP
OP
The_Jimmer

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
Do you have any pictures of the light output from those lights at that location. I've got the exact same lights in both Amber and white, I was thinking of mounting the four of them on a custom bar above the windshield between the roof rails but I do like the looks of your setup, and like you I think four lights down there would be pretty good
I'll get one tonight and post it but I'm doing the same thing. Now that I've got the setup and switches all done I'll be adding two more to the bar.
 

Iamcanadian

Big Bend
Member
First Name
Jason
Joined
Nov 25, 2023
Threads
0
Messages
20
Reaction score
30
Location
Ontario Canada
Vehicle(s)
2025 Big Bend Black Diamond Off Road
I did a mock up on chat GPT just before picking up my BS.... Gives an idea of the look even though the lights in the image are slightly larger than what the ox beams would actually be.

Ford Bronco Sport 2025 bumper mount rally lights with custom bracket Screenshot_20251221-070151~2
 
OP
OP
The_Jimmer

The_Jimmer

Badlands
Well-Known Member
First Name
Robert
Joined
May 3, 2023
Threads
3
Messages
99
Reaction score
159
Location
Georgia
Vehicle(s)
2025 Badlands Sasquatch / Desert Sand
Do you have any pictures of the light output from those lights at that location. I've got the exact same lights in both Amber and white, I was thinking of mounting the four of them on a custom bar above the windshield between the roof rails but I do like the looks of your setup, and like you I think four lights down there would be pretty good
Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000011018


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000011017


Ford Bronco Sport 2025 bumper mount rally lights with custom bracket 1000011016
 
 







Top