Brake issues under 10,000 mile Badlands

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oui.chefjason

oui.chefjason

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Can you share a source for this claim? I know the adaptive cruise control utilizes an electric brake booster, but I've never heard that it only brakes on the rear wheels.
I would also love to see this source. I don't drive on the highway primarily ( mostly a city bronco) and only use the adaptive cruise control maybe 2-3 time a month.
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oui.chefjason

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Wow! That's pretty extreme. As for the $500 per axle at the dealership, I think you could have made the argument that something is mechanically wrong to cause that type of wear in that few miles. I know brake pads are wear item but under the circumstances you may have been able to get it done under warranty as a breaking system issue, not just a pad issue, and have the dealer diagnose and repair the actual problem that caused such extreme wear.

I think your observations could be correct but other than lubricating the pins, how do you plan to diagnose/repair the possible parking brake/auto braking not releasing issue?

Brake activation is also caused by the traction control/stability control and power vectoring in most all wheel drive vehicles, any of these systems could be playing a part in this issue also.

Please come back and let us know what you find out as it may be of help in the future.

Sorry I am not actual any help. Just spitballing.

JMHO
No expertise implied or expressed
Unfortunately, I don't currently have a plan to diagnose and repair the actual problem. The pads were so worn down and into the metal that didn't feel safe driving once I saw it. I am hoping my local dealer can somehow take a look at it and find a solution to the root issue before getting to that point again. It sounds like there might be premature wear due to the electronic boosted brakes and the adaptive cruise control.

If I can get to the root cause I will make another post for reference. Thanks for sharing your opinion.
 

thomasm23

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Can you share a source for this claim? I know the adaptive cruise control utilizes an electric brake booster, but I've never heard that it only brakes on the rear wheels.
I never said “that it only brakes on the rear wheels”. I said that when adaptive cruise control is used, the system favors the rear brakes. This helps to eliminate “nose drive” when braking. Front and rear brakes are used together.
 

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I never said “that it only brakes on the rear wheels”. I said that when adaptive cruise control is used, the system favors the rear brakes. This helps to eliminate “nose drive” when braking. Front and rear brakes are used together.
Roger that. I'd still like to see a source if you have one. Thanks.
 


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I noticed Ford has not chimed in on this. I guessing they don’t want to even look at the possibility there is a problem.
 
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I noticed Ford has not chimed in on this. I guessing they don’t want to even look at the possibility there is a problem.
I reached out to them with this post. They are asking for more information and plan on looking in to it.
 

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That is a common problem when the calipers run out of lubrication. It isn't normal for that to happen at 10,000 miles.
I was thinking about this yesterday and then just reread the OP. I would say that since the inboard pad is more worn than the outboard pad, then the caliper piston is not releasing as it should. Basically the pad being pushed by the piston has more wear so it is pushed against the disc. It would seem that a caliper rebuild might also be in order. I would say that is an issue Ford should cover under warranty but since you have already done the job, they probably won’t.
 

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I would say that since the inboard pad is more worn than the outboard pad, then the caliper piston is not releasing as it should. Basically the pad being pushed by the piston has more wear so it is pushed against the disc.
This is the primary reason I asked for a source regarding rear brake use using ACC. I looked far and wide on Google and found nothing except for references to posts on other forums from users making the same claim--I could find nothing from an authoritative source.

Even if it's true that ACC biases rear brakes, ACC use cannot explain the uneven wear. I'm confident this issue has nothing to do with ACC use.
 
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I was thinking about this yesterday and then just reread the OP. I would say that since the inboard pad is more worn than the outboard pad, then the caliper piston is not releasing as it should. Basically the pad being pushed by the piston has more wear so it is pushed against the disc. It would seem that a caliper rebuild might also be in order. I would say that is an issue Ford should cover under warranty but since you have already done the job, they probably won’t.
Thanks for the opinion. That was also one of my thoughts but wanted to see if anyone else came to that conclusion. I am hoping that's not the case but I hope for can take a look at it retroactively .
 


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After putting on just UNDER 10k miles on my 2022 badlands, the rear brake pads were completely worn down (see photos). The front pads still have at least half to â…” of the pad remaining. Has anyone else had gross premature wear issues on the rear brakes on the Badlands? When I checked online, the rear brake recall did not include the Badlands trim. Instead of paying $500 per axle at the dealership I decided to change the brake pads and rotors myself. I immediately noticed that caliper pins were dry and not well lubricated when I removed them. Also, the inboard brake pads were more worn down than the outer pads.



I want to get to the bottom of this before I ridiculously go through another set of pads in only 10k miles. My working theories are that the caliper pins were not properly lubricated, preventing it from freely floating and causing the pads to be held on to the rotors too tightly. Also, possibly the parking brake system is not releasing properly, or the auto stop braking system has not been fully disengaging while driving.



Has anyone else had issues with the rear brakes on the Badlands package?
Ford Bronco Sport Brake issues under 10,000 mile Badlands IMG_6115
Ford Bronco Sport Brake issues under 10,000 mile Badlands IMG_6117

Over the almost 10k miles did you happen to do a tire rotation or when checking your oil did you also look at the coolant and brake fluid levels? You possibly could have noticed that there was a potential problem early on instead finding out to late.

I have a 2021 Badlands with almost 29k miles, I went to Quick Lane at the Ford dealer today for "The Works Package", part of the service is rotating the tires and checking the brakes, they confirmed the brakes are still good.

It will be of interest when you find the cause and resolve the issue.
 
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Over the almost 10k miles did you happen to do a tire rotation or when checking your oil did you also look at the coolant and brake fluid levels? You possibly could have noticed that there was a potential problem early on instead finding out to late.

I have a 2021 Badlands with almost 29k miles, I went to Quick Lane at the Ford dealer today for "The Works Package", part of the service is rotating the tires and checking the brakes, they confirmed the brakes are still good.

It will be of interest when you find the cause and resolve the issue.
I did not see a drop in any fluid levels when doing basic maintenance. I have not had to add any fluids yet. I had a Ford dealership do the first oil change and tire rotation. Nothing was mentioned then. I am still trying to get Ford to take a look at the breaks. Thanks for the input!
 

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I did not see a drop in any fluid levels when doing basic maintenance. I have not had to add any fluids yet. I had a Ford dealership do the first oil change and tire rotation. Nothing was mentioned then. I am still trying to get Ford to take a look at the breaks. Thanks for the input!
With the pads wearing so quickly it would seem like the brake fluid in the resovoir would have been on the the low side. I've been to some other oil change places in the past and they would top off the brake fluid resovoir which would throw off what I was using as a brake wear indicator, I had to tell them not to refill the resovoir.

Hopefully Ford will do the right thing.
 
 







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