JCR Offroad Cat Skid Plate Install: 2025 BS Badlands Sasquatch (GPF Fitment)

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JCR Offroad Cat Skid Plate Install: 2025 BS Badlands Sasquatch with a GPF
I wanted to add a catalytic converter skid plate to my 2025 Bronco Sport Badlands Sasquatch. Living in Portland, I wanted it for two reasons: off-road protection and as a deterrent for our local "catalytic converter enthusiasts." a.k.a. fenty freaks.

The Challenge: GPF vs. Standard Cat
The 2025 models with the Gasoline Particulate Filter (GPF) have a different setup than previous years. Compared to a standard cat, the GPF is:

• Larger in diameter.
• a bit longer.
• Equipped with extra plumbing/sensors.

I contacted JCR Offroad and they confirmed they hadn't tested a 2025 yet. I decided to order it anyway and see if I could make it work with some "custom" clearancing.

The Modification
As expected, it wasn't a direct bolt-on. I had to trim the back of the skid plate to clear the rear of the GPF.

• The Cut: I ended up cutting a bit more than strictly necessary to avoid having to mount and unmount it multiple times, but it provides plenty of breathing room now.
• Clearance: It just barely touches toward the front of the GPF.
• Results: So far, so good. I’ve noticed no rattles and no signs of excessive heat on the plate.

Photos
Stock Plate: Marked where I planned my cuts.

Post-Cut: The modified plate ready for install, (i did paint the raw cut edge before installing it.)

Installed: How it sits underneath with the GPF.

JCR's Stock Photo: Just for comparison.

 

[bushbunnie]

JCR Offroad Cat Skid Plate Install: 2025 BS Badlands Sasquatch with a GPF
I wanted to add a catalytic converter skid plate to my 2025 Bronco Sport Badlands Sasquatch. Living in Portland, I wanted it for two reasons: off-road protection and as a deterrent for our local "catalytic converter enthusiasts." a.k.a. fenty freaks.

The Challenge: GPF vs. Standard Cat
The 2025 models with the Gasoline Particulate Filter (GPF) have a different setup than previous years. Compared to a standard cat, the GPF is:

• Larger in diameter.
• a bit longer.
• Equipped with extra plumbing/sensors.

I contacted JCR Offroad and they confirmed they hadn't tested a 2025 yet. I decided to order it anyway and see if I could make it work with some "custom" clearancing.

The Modification
As expected, it wasn't a direct bolt-on. I had to trim the back of the skid plate to clear the rear of the GPF.

• The Cut: I ended up cutting a bit more than strictly necessary to avoid having to mount and unmount it multiple times, but it provides plenty of breathing room now.
• Clearance: It just barely touches toward the front of the GPF.
• Results: So far, so good. I’ve noticed no rattles and no signs of excessive heat on the plate.

Photos
Stock Plate: Marked where I planned my cuts.

Post-Cut: The modified plate ready for install, (i did paint the raw cut edge before installing it.)

Installed: How it sits underneath with the GPF.

JCR's Stock Photo: Just for comparison.

JCR Offroad Cat Skid Plate Install: 2025 BS Badlands Sasquatch with a GPF
I wanted to add a catalytic converter skid plate to my 2025 Bronco Sport Badlands Sasquatch. Living in Portland, I wanted it for two reasons: off-road protection and as a deterrent for our local "catalytic converter enthusiasts." a.k.a. fenty freaks.

The Challenge: GPF vs. Standard Cat
The 2025 models with the Gasoline Particulate Filter (GPF) have a different setup than previous years. Compared to a standard cat, the GPF is:

• Larger in diameter.
• a bit longer.
• Equipped with extra plumbing/sensors.

I contacted JCR Offroad and they confirmed they hadn't tested a 2025 yet. I decided to order it anyway and see if I could make it work with some "custom" clearancing.

The Modification
As expected, it wasn't a direct bolt-on. I had to trim the back of the skid plate to clear the rear of the GPF.

• The Cut: I ended up cutting a bit more than strictly necessary to avoid having to mount and unmount it multiple times, but it provides plenty of breathing room now.
• Clearance: It just barely touches toward the front of the GPF.
• Results: So far, so good. I’ve noticed no rattles and no signs of excessive heat on the plate.

Photos
Stock Plate: Marked where I planned my cuts.

Post-Cut: The modified plate ready for install, (i did paint the raw cut edge before installing it.)

Installed: How it sits underneath with the GPF.

JCR's Stock Photo: Just for comparison.

What is the thickness of the material?

 

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What is the thickness of the material?

Per JCR it is 0.120” steel.

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