Installed JCR Offroad Evap Skid on Badlands.

NMhunter

Badlands
Well-Known Member
First Name
Mike
Joined
Feb 8, 2022
Threads
2
Messages
605
Reaction score
771
Location
Albuquerque
Vehicle(s)
BS Badlands
First, I have to say, I love the driver’s side skid plate now that it is installed. The one on the driver’s side is definitely needed. I ripped the carpet that came stock and severely scratched the gas tank skid plate prior to ordering these. The skid plates come as a pair, but I don’t really see the need for the passenger side one. There’s nothing to protect on that side except floor metal.

The video showing installation was great, but it wasn't for a Badlands. Turns out removing the gas tank skid plate is required on the Badlands. It has to be “trimmed” to reinstall. I haven’t done that yet. The gas tank skid is attached with button head Torx bolts that are cemented in with permanent Loctite. I used every tool in my tool box including acetone and an air hammer to try to remove them. I broke a 3/8 to 1/4 socket adapter trying to remove them. The air hammer just stripped the head, and I had to cut that button head off. The only thing that worked was a mini propane torch to burn off the Loctite. Mind you, this is inches from the gas tank. After that, it came off easily.

The video mentions how hard the pinch weld metal is. They weren't kidding. You must have a center punch to start the drill hole. Start small and go bigger. With he DeWalt drill bits I found at Home Depot it took 30 minutes to drill the first hole. I ordered some GMTOOLS Cobalt Drill bits with 5% Cobalt from Amazon. They worked great, but were worn out by the time I got the other 5 holes drilled. The drill bits weren’t long enough for my DeWalt cordless drill to clear the car body without an extension, so I used a Hex Shank Keyless Drill Adapter to drill the hole without the drill motor touching the body. A drill motor with a keyed chuck may have fit without hitting the body.

Once the holes were drilled, and the gas tank skid plate removed, it was fairly easy to install. A rubber mallet was useful for forcing it under the subframe tie in. I put medium Loctite on those bolts when I reinstalled them. A small magnetic pickup tool was useful for getting the nut tabs back to where they go. One disappeared while sliding the skid in, and the magnet was needed to get it back into place. The only wrench that would reach the front 1/4”-20 button head nut was an offset 7/16” wrench. A standard box end didn’t work, and neither did a socket.

LIST OF TOOLS EXTRA TOOLS NEEDED FOR BADLANDS
Keyless Drill Adapter T-40 Torx Bit
Offset 7/16 Box End Wrench Mini Propane Torch
Telescoping Magnetic Pickup Tool Fire Extinguisher
Center Punch 1/4” socket for Torx Bit
Cobalt Drill Bits
T Handle Allen Wrenches 5/32 & 5/16
13mm and 15 mm socket wrenches
Rubber Mallet
Loctite
Sponsored

 

DirtyLuke

Badlands
Well-Known Member
First Name
Luke
Joined
Aug 3, 2021
Threads
3
Messages
113
Reaction score
218
Location
Denver
Vehicle(s)
21' BS BL, 18' Forester
That sounds like a headache. Have been tempted to get the JCR rock rails which would require the evap skids, but have been put off by JCRs lack of info/compatibility for the badlands, and wanting to see if someone else will put a decent option out on the market.
 

TheCornerKing

Badlands
Active Member
First Name
Trent
Joined
Jul 24, 2023
Threads
0
Messages
36
Reaction score
76
Location
Murrieta, CA
Vehicle(s)
2023 BS Badlands, 2022 Tesla M3P
I have these skid plates in the garage and will be installing this weekend. Same ripped carpet and sewing back together with Kevlar thread is getting old. Ford should have just put a large skid plate there to protect Evap and fuel lines in the first place. Glad to see someone else has attempted install and successfully completed. Notice a difference in ride quality or height after install?
 

DirtyLuke

Badlands
Well-Known Member
First Name
Luke
Joined
Aug 3, 2021
Threads
3
Messages
113
Reaction score
218
Location
Denver
Vehicle(s)
21' BS BL, 18' Forester
First, I have to say, I love the driver’s side skid plate now that it is installed. The one on the driver’s side is definitely needed. I ripped the carpet that came stock and severely scratched the gas tank skid plate prior to ordering these. The skid plates come as a pair, but I don’t really see the need for the passenger side one. There’s nothing to protect on that side except floor metal.
...
Please let us know how trimming the gas tank skid works out whenever you get to it. I'll be following this thread for future posts.
 


OP
OP
NMhunter

NMhunter

Badlands
Well-Known Member
First Name
Mike
Joined
Feb 8, 2022
Threads
2
Messages
605
Reaction score
771
Location
Albuquerque
Vehicle(s)
BS Badlands
I think I'll have to buy some bolts to replace the silly torx buttonheads. I'll have to chase the threads on the bolt I cut. I detailed this to make the job easier for the next fool that decides to DYI. If I'd known how hard it would be, I would have paid $150/hr. for someone else to do it.

But, if I had to do it again, it would be relatively easy, now that I know the tricks.
 
OP
OP
NMhunter

NMhunter

Badlands
Well-Known Member
First Name
Mike
Joined
Feb 8, 2022
Threads
2
Messages
605
Reaction score
771
Location
Albuquerque
Vehicle(s)
BS Badlands
First photo is a before, second is gas tank skid, third is JCR skid in place.
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1628
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1627
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1710
 
Last edited:
OP
OP
NMhunter

NMhunter

Badlands
Well-Known Member
First Name
Mike
Joined
Feb 8, 2022
Threads
2
Messages
605
Reaction score
771
Location
Albuquerque
Vehicle(s)
BS Badlands
I haven't worked on the gas tank skid plate yet, but you can see from the photo that I need it. I put yellow paper under the carpet skid plate so you could see the rip.
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1623
 
OP
OP
NMhunter

NMhunter

Badlands
Well-Known Member
First Name
Mike
Joined
Feb 8, 2022
Threads
2
Messages
605
Reaction score
771
Location
Albuquerque
Vehicle(s)
BS Badlands
I got the gas tank skid trimmed today. It wasn't too bad. I though I could thread the bolt I cut off, but it was too short. I did a work around to make it work by cutting it off and connecting a short piece of angle iron with a bolt through it. I had to trim a 1-1/2" x 4-1/2" piece off the front. I only cut 1" off the first time, and it wasn't enough. Using an angle grinder made it pretty easy. Now I just have to find some replacement bolts.

It is an easier job with either a floor jack or a buddy to help you hold things up while you install the bolts.

If you have to do it, buy yourself a mini torch to burn the Loctite off of the button head torx bolts. Also buy a set of cobalt drill bits. With those, this should be a fairly easy project.
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1740
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1744
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1748
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1749
 
OP
OP
NMhunter

NMhunter

Badlands
Well-Known Member
First Name
Mike
Joined
Feb 8, 2022
Threads
2
Messages
605
Reaction score
771
Location
Albuquerque
Vehicle(s)
BS Badlands
The first photo shows how it needs to be trimmed. The pink line was where I made the first cut. It wasn't enough. The next photo shows the final cut. The last photo shows the final fit. It isn't clear in the photo, but the gas skid fits up nicely behind the evap skid, so it won't catch on anything you slide over. If I had burned off the Loctite first, and started with cobalt bits, this job would have been relatively easy.
 


gatornek

Badlands
Well-Known Member
Joined
May 5, 2023
Threads
41
Messages
779
Reaction score
917
Location
Miami
Vehicle(s)
2023 Bronco Sport; 2016 Mustang 2.3
First photo is a before, second is gas tank skid, third is JCR skid in place.
Ford Bronco Sport Installed JCR Offroad Evap Skid on Badlands. IMG_1627
Wow. That gas tank plate has taken some work. What have you been up to?
 
 





Top